Saree Loom

Saree Loom

Detail
 

The Saree Rapier Loom is a specialized type of rapier weaving machine designed specifically for weaving sarees, which are traditional garments worn in South Asia, particularly in India, Bangladesh, Nepal, and Sri Lanka. These looms are optimized for producing fine, intricate, and often decorative saree fabrics, including silk and cotton varieties.

Key Features of a Saree Rapier Loom:

  1. Rapier Technology:

    • The loom uses rapier technology, where a flexible or rigid rapier mechanism carries the weft yarn across the warp threads.
    • This enables high-speed and precise weaving of intricate saree designs.
  2. Wide Weaving Width:

    • Saree looms typically have a weaving width of 48 to 60 inches (120-150 cm), suitable for saree fabric dimensions.
    • Some advanced looms allow modular width adjustment.
  3. High-Speed and Automated Operation:

    • Capable of running at speeds between 200-400 picks per minute, depending on the fabric quality and complexity.
    • Automated features like electronic dobby and jacquard attachments enhance design capabilities.
  4. Support for Heavy and Fine Fabrics:

    • Can weave a variety of saree fabrics, including silk, cotton, polyester, and blended fabrics.
    • Specially designed to handle delicate threads used in Banarasi, Kanjeevaram, and other premium silk sarees.
  5. Electronic Jacquard Compatibility:

    • Many saree rapier looms come with electronic jacquard mechanisms to facilitate intricate patterns and motifs in weaving.
    • Ideal for producing decorative sarees with traditional designs.
  6. Efficient Selvedge Formation:

    • The machine ensures tight and durable selvedge, preventing fraying and enhancing fabric quality.
  7. Reduced Fabric Waste & High Efficiency:

    • Advanced looms minimize wastage, optimizing fabric yield per unit of yarn.
    • High precision ensures consistent fabric quality.
  8. Customization & Design Versatility:

    • Allows weaving of border designs, motifs, and zari work, making it ideal for traditional sarees.
    • Can incorporate multiple weft colors and textures.

Types of Saree Rapier Looms:

  1. Manual Rapier Looms – Lower cost, requires more labor but allows artistic flexibility.
  2. Semi-Automatic Rapier Looms – Partially automated with mechanical controls.
  3. Fully Automatic Rapier Looms – High-speed, electronically controlled for mass production.
  4. Jacquard Rapier Looms – Equipped with jacquard attachments for intricate patterns.

Advantages of Saree Rapier Looms:

✔ Faster production compared to handlooms.
✔ Ability to weave complex designs with high accuracy.
✔ Energy-efficient and reduces manual labor.
✔ Ideal for premium and designer sarees.
✔ Higher durability and better finish compared to power looms.
 

1

Reed Space

1200 - 4000 mm

2

Speed

Up to 650 turns per minute

3

The Range of Weaving

Natural fiber (cotton, wool, hemp), chemical fiber, blended yarn etc.

4

Weft Selection

8 - 12 colors single or double wefts weaving

5

Weft Density

Diameter 5 - 400 wefts / cm

6

Reed Drive

Bilateral drive, conjugated cam battening system

7

Machine Drive

Super motor direct drive host and slow weft insertion mechanism

8

Rapier Transfer Made

Single row guide hook or no track mode traditional rapier transmission mode

9

Lubrication

Central and automatic lubrication style grease lubricated

10

Automatic Stop Motion

Electronic automatic stop motion if warp breaks or weft breaks

11

Let-off Motion

Load-sensor control warp let-off system

12

Take-up Motion

Electronic control take-up system

13

Control System

Liquid crystal display

14

Monitor

Self-diagnosis/ stop analysis report